Adhesive Residual Solvent Verification

Adhesive Residual Solvent Verification

Adhesive Residual Solvent Verification

In today's highly regulated industries such as pharmaceuticals, electronics manufacturing, and consumer goods, ensuring that adhesives are free of residual solvents is critical for product safety and compliance with international standards. Residual solvents can be hazardous if not properly controlled or removed during the production process. This service focuses on verifying the absence of residual solvents in adhesives to meet stringent quality control and regulatory requirements.

The presence of residual solvents in adhesives can lead to adverse effects such as irritation, toxicity, flammability, and even explosion risks. Therefore, it is essential for manufacturers to monitor these residues throughout the manufacturing process using reliable analytical methods. Our laboratory provides comprehensive testing services that adhere to international standards like ISO 15687-2:2014 and ASTM D930.

The process involves several steps including sample collection, preparation, analysis, and interpretation of results. Samples are typically collected from various stages of production or finished products depending on the specific requirements. Preparation may include dissolution in appropriate solvents followed by drying under controlled conditions to ensure accurate measurement.

Analysis is performed using high-performance liquid chromatography (HPLC), gas chromatography-mass spectrometry (GC-MS), and Fourier transform infrared spectroscopy (FTIR). These advanced techniques allow for precise quantification of target solvents down to parts per million levels. Interpretation involves comparing the detected peaks against known standards to identify and quantify any residual solvents present.

Our team of experts ensures accurate identification, quantification, and reporting of findings in accordance with client specifications. This service not only helps clients maintain high-quality standards but also safeguards them from potential legal issues associated with non-compliance or contamination incidents.

Scope and Methodology

Test Parameters Method Used Acceptance Criteria
Detection of residual solvents in adhesives HPLC, GC-MS, FTIR Compliance with ISO 15687-2:2014 and ASTM D930

The scope of our service encompasses the entire lifecycle of adhesive production from raw material introduction to final product release. We employ a multi-step approach that begins with collecting samples at strategic points within the manufacturing process. These samples are then prepared according to standard procedures before undergoing rigorous analysis using state-of-the-art analytical instruments.

  • Sample Collection: From raw materials, intermediate stages, and finished products
  • Sample Preparation: Dissolution in solvents followed by drying
  • Analytical Techniques: HPLC, GC-MS, FTIR

The results are analyzed meticulously against established thresholds set forth by relevant regulatory bodies. Any detected levels of residual solvents that exceed these limits would be reported back to our clients along with recommendations for corrective actions if necessary.

Benefits

  • Ensures compliance with international standards like ISO 15687-2:2014 and ASTM D930
  • Identifies potential safety hazards early in the production process
  • Achieves higher product quality by eliminating harmful residues
  • Reduces risks associated with non-compliance or contamination incidents

By leveraging our expertise and advanced analytical methods, clients can rest assured that their adhesives meet the highest quality standards. This not only enhances brand reputation but also protects consumers from potential health risks.

Eurolab Advantages

  • Experienced technical staff with extensive industry knowledge
  • Up-to-date laboratory equipment for accurate analysis
  • Comprehensive reporting services tailored to individual needs
  • Strict adherence to international standards and guidelines

Eurolab prides itself on providing unparalleled service excellence in the field of chemical testing. Our team of specialists combines years of experience with cutting-edge technology to deliver reliable results every time.

Frequently Asked Questions

What types of adhesives can be tested?
We can test a wide range of adhesives including those used in pharmaceutical packaging, electronics manufacturing, construction materials, and more.
How long does the testing process take?
Typically, from sample preparation to final analysis, we aim to complete within 7-10 business days. However, this can vary based on complexity and volume.
Do you provide certification or documentation?
Yes, upon request, we will issue a certificate of analysis (CoA) along with detailed reports outlining all findings.
Can you analyze samples from different stages of production?
Absolutely. We can conduct tests at various points throughout the manufacturing process to ensure consistent quality control.
What kind of equipment do you use for analysis?
Our laboratory utilizes high-performance liquid chromatography (HPLC), gas chromatography-mass spectrometry (GC-MS), and Fourier transform infrared spectroscopy (FTIR) among other advanced instruments.
How do you ensure accuracy in your results?
We follow strict protocols and use validated methods to minimize errors. Additionally, our team undergoes regular training to stay updated on the latest techniques.
What happens if residual solvents are detected?
If any exceedances are found, we provide detailed reports and recommendations for corrective actions. This helps clients address issues promptly and maintain compliance.
Are there additional services offered beyond this?
Yes, besides residual solvent verification, we also offer a range of other chemical testing services including purity analysis, impurity profiling, and custom formulation development.

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