EASA AMC 20-160 Electrical Wiring Compliance Testing
The European Union Aviation Safety Agency (EASA) AMC 20-160 standard is a critical document for aerospace manufacturers, ensuring that electrical wiring systems in aircraft comply with the highest safety standards. This service focuses on providing comprehensive testing and certification of such systems to ensure they meet the stringent requirements laid out by EASA.
Electrical wiring harnesses are intricate networks that connect various components within an aircraft's avionics, instrumentation, and control systems. Any failure in these systems can compromise flight safety, making compliance with AMC 20-160 essential for any manufacturer or installer of aviation equipment. This service ensures that all electrical wiring meets the rigorous testing requirements set forth by EASA.
The testing process involves multiple stages to ensure thorough validation. The first step is a detailed review of the design documentation and bill of materials provided by the customer. This phase ensures that there are no discrepancies between the design and the actual manufacturing process. Following this, the harnesses undergo visual inspection for any obvious defects or irregularities.
Once the harnesses have passed initial inspections, they proceed to electrical tests which include continuity checks, insulation resistance measurements, and high potential testing (HPT). These tests are conducted using specialized equipment designed to simulate real-world conditions. The results of these tests provide critical insights into the integrity and reliability of the wiring systems.
Upon successful completion of the electrical tests, the harnesses move on to functional tests where they are subjected to various operational scenarios that mimic flight conditions. This ensures that not only is the harness electrically sound but also performs its intended functions under stress-free as well as adverse conditions. The final stage involves documentation and reporting, which includes detailed reports outlining all test results along with recommendations for any necessary improvements.
Our laboratory adheres strictly to EASA AMC 20-160 guidelines throughout the entire testing process. This commitment ensures that our clients receive accurate and reliable test results that can be used confidently in regulatory submissions or internal quality assurance programs. By providing this service, we help ensure not only compliance with legal requirements but also enhance overall product safety.
Compliance with EASA AMC 20-160 is crucial for manufacturers who wish to operate within the European aviation market. It demonstrates a commitment to excellence and safety standards that are second-to-none. Our experienced team of engineers uses cutting-edge technology and methodologies to ensure that every aspect of your electrical wiring harnesses meets or exceeds these stringent requirements.
Applied Standards
| Standard | Description |
|---|---|
| EASA AMC 20-160 | Amendment to the Airworthiness Manual providing guidance on the electrical wiring of aircraft. |
| ISO/IEC 17025:2017 | International standard for laboratories requiring technical competence to carry out tests and calibrations. |
Scope and Methodology
| Stage | Description |
|---|---|
| Initial Review | Review of design documentation and bill of materials. |
| Visual Inspection | Checking for any obvious defects or irregularities. |
| Electrical Tests | Continuity checks, insulation resistance measurements, and high potential testing (HPT). |
| Functional Tests | Simulating real-world conditions to check the performance of the wiring harnesses. |
Benefits
- Avoidance of regulatory penalties and fines.
- Enhanced reputation among customers and industry stakeholders.
- Improved product safety leading to increased customer trust.
- Possibility for early identification and rectification of issues reducing rework costs.
- Compliance with international standards ensuring market access in Europe.
