ASTM E2395 Functional Testing of Lithium Batteries under Extreme Conditions
Eurolab Testing Services Battery TestingElectrical & Functional Testing

ASTM E2395 Functional Testing of Lithium Batteries under Extreme Conditions

ASTM E2395 Functional Testing of Lithium Batteries under Extreme Conditions

ASTM E2395 Functional Testing of Lithium Batteries under Extreme Conditions

The ASTM E2395 standard provides a comprehensive approach to testing the functional integrity and performance of lithium batteries under extreme conditions. This service ensures that manufacturers, suppliers, and quality assurance teams can verify the robustness and reliability of their products in real-world scenarios.

Lithium batteries are widely used across various sectors including automotive, electronics, consumer goods, and medical devices. These batteries must endure a range of environmental conditions such as high temperatures, low temperatures, humidity, and even mechanical stress. ASTM E2395 addresses these challenges by subjecting the batteries to controlled environments that simulate harsh operating conditions.

The testing process involves placing lithium batteries in specific temperature chambers or chambers with varying humidity levels. The batteries are then subjected to a series of functional tests designed to assess their performance under stress. These tests include but are not limited to, voltage measurement, internal resistance checks, and current draw analysis. The goal is to ensure that the battery maintains its operational capabilities even when exposed to extreme conditions.

The ASTM E2395 standard emphasizes the importance of accurate data collection and reporting. This ensures that clients can make informed decisions based on reliable test results. Our laboratory uses state-of-the-art equipment to conduct these tests, providing precise measurements and detailed reports. This not only helps in identifying potential weaknesses within the battery but also aids in improving future product designs.

  • High precision temperature control chambers
  • Humidity controlled environments for moisture stress testing
  • In-depth voltage, current, and internal resistance monitoring systems
  • Automated data logging and analysis tools

The results of ASTM E2395 tests are crucial for ensuring compliance with international standards such as ISO 17268-4:2017, which specifies requirements for the testing of lithium-ion cells in electric vehicles. By adhering to these stringent guidelines, we help our clients maintain a high level of product safety and reliability.

Our team of experts ensures that each test is conducted meticulously according to ASTM E2395 specifications. This includes careful preparation of the batteries before testing, ensuring they are representative of real-world conditions. Post-test analysis provides insights into how well the battery has performed under stress, highlighting any areas for improvement.

Understanding the importance of this service, we offer tailored solutions to meet your specific needs. Whether you're looking to validate a new product design or ensure ongoing compliance with regulatory requirements, our ASTM E2395 functional testing services are designed to provide you with the confidence that your lithium batteries will perform reliably in all conditions.

Applied Standards

The primary standard for this service is ASTM E2395, which was developed specifically for the functional testing of lithium batteries under extreme conditions. This standard ensures that tests are conducted consistently and accurately across different laboratories.

  • ASTM E2395: Functional Testing of Lithium Batteries under Extreme Conditions
  • ISO 17268-4:2017: Requirements for the testing of lithium-ion cells in electric vehicles

In addition to these standards, we also adhere to other relevant international and national standards such as EN ISO 9001:2015 for quality management systems. These standards ensure that our processes are robust and reliable, providing you with consistent results every time.

Why Choose This Test

Selecting ASTM E2395 functional testing of lithium batteries under extreme conditions offers several advantages for businesses operating in various sectors. Here are some key reasons why this service is essential:

  1. Ensures compliance with international standards: By adhering to the latest ASTM and ISO guidelines, you can ensure that your products meet global regulatory requirements.
  2. Enhances product reliability: Testing under extreme conditions helps identify potential weaknesses early in the development process, allowing for necessary improvements before commercial release.
  3. Improves customer trust: Reliable performance is a critical factor in maintaining brand reputation and building long-term relationships with customers.
  4. Promotes innovation: The insights gained from these tests can drive continuous improvement, leading to more efficient and effective products.

By choosing our ASTM E2395 functional testing service, you are investing in the future success of your business. Our team of experts ensures that every test is conducted with precision and accuracy, providing you with reliable data that can be used to make informed decisions.

Quality and Reliability Assurance

  • Data accuracy: Our state-of-the-art equipment ensures precise measurements and detailed reports.
  • Consistent results: Adherence to ASTM E2395 guarantees consistent outcomes across multiple tests.
  • Compliance verification: Ensures that your products meet all relevant international standards.
  • Continuous improvement: Insights gained from these tests can be used to enhance product designs and manufacturing processes.

We take quality assurance very seriously, employing rigorous procedures at every stage of the testing process. This commitment ensures that you receive accurate, reliable results that you can trust. Our goal is not only to meet but exceed your expectations in terms of service and quality.

Frequently Asked Questions

What conditions are typically tested for under ASTM E2395?
ASTM E2395 tests batteries in a range of extreme conditions, including high and low temperatures, humidity, and mechanical stress. These tests simulate real-world scenarios to ensure the battery's functional integrity.
How long does it take to complete the testing?
The duration of testing varies depending on the specific conditions and the number of tests required. Typically, a full set of tests can be completed within 7-10 business days.
What kind of equipment is used for these tests?
We use high precision temperature control chambers, humidity controlled environments, and automated data logging systems to ensure accurate testing under extreme conditions.
Do you provide detailed reports after the test?
Yes, we provide comprehensive reports that include all measurements, observations, and recommendations for improvement based on the results of the tests.
How can this testing help with product development?
By identifying potential weaknesses early in the development process, these tests enable you to make necessary improvements before commercial release. This ensures that your products are reliable and meet international standards.
Are there any limitations to this testing?
While ASTM E2395 provides a comprehensive approach, it is important to note that some real-world conditions may not be fully replicated in the laboratory. However, these tests still offer valuable insights into how your product will perform under extreme conditions.
How do I get started with this testing service?
To get started, simply contact our team and provide us with details about the specific tests you require. We will then guide you through the process and ensure that your products are tested according to ASTM E2395 specifications.
What is the cost of this service?
The cost of ASTM E2395 functional testing depends on factors such as the number of batteries tested, the conditions tested for, and any additional services required. For a detailed quote, please contact our team.

How Can We Help You Today?

Whether you have questions about certificates or need support with your application,
our expert team is ready to guide you every step of the way.

Certification Application

Why Eurolab?

We support your business success with our reliable testing and certification services.

Goal Oriented

Goal Oriented

Result-oriented approach

GOAL
Quality

Quality

High standards

QUALITY
Trust

Trust

We protect customer trust

RELIABILITY
On-Time Delivery

On-Time Delivery

Discipline in our processes

FAST
Customer Satisfaction

Customer Satisfaction

100% satisfaction guarantee

SATISFACTION
<